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Custom Cable Assembly & Wire Harness Manufacturing Services

Custom cables and wire harnesses are the arteries and neurons of modern hardware, connecting modules, sensors, and peripherals across every industry. NextPCB's Custom Cable Assembly & Wire Harness Manufacturing Service replaces fragmented vendors and unpredictable lead times with a single streamlined online quotation workflow, from a single prototype harness to thousands of bespoke cables for industrial automation, automotive, communications, or consumer electronics.

1 pcMinimum Order Quantity
11Cable & Wire Harness Types
8+Connector Families Supported
IPC/WHMA-A-620Workmanship Standard

From a single-piece prototype harness to full production volumes, with connector mate verification and, where needed, direct integration into your turnkey PCBA order.

Get Your Cable Assembly Quote »

Why Choose NextPCB for Cable Assembly?

Single-Vendor Accountability

  • Connector mate verification against your BOM before production
  • One order, one point of contact for boards and cabling
  • No finger-pointing between separate PCB and cable vendors

Guided Online Quotation

  • Configure cable type, connectors & specs in one form
  • Complete specifications captured up front
  • Fewer back-and-forth engineering emails

Prototype-to-Production

  • 1-piece minimum order quantity
  • No maximum order quantity
  • Same platform from validation to OEM volume

Seamless PCBA Integration

  • Cable termination & mating in the same production process
  • Strain relief & routing included
  • Less post-assembly work on your end

Cable Assembly & Wire Harness Capabilities

View Full Cable Assembly Capabilities

Cable & Harness Types

  • Terminal, FFC, IDC, USB, Ethernet
  • RF Coaxial, Audio, Waterproof
  • EU Industrial, Power, D-Sub

Connector Families

  • JST, Molex, Hirose, IDC
  • RF connectors, USB, D-Sub
  • Industrial M8 / M12 / M16 / M23 / M40

Materials & Standards

  • PVC, TPE, silicone, XLPE, PTFE, PUR, LSZH
  • UL-certified wire styles, AWG32–AWG10
  • IPC/WHMA-A-620 workmanship guidelines

11 Cable & Wire Harness Types We Manufacture

From flat flexible cables to industrial M-series harnesses, every type below is available from a single-piece prototype to full production volumes through the online quotation platform.

D-Sub Cable Assembly
D-SubD-subminiature connectors
FFC Flat Flexible Cable
FFCFlat flexible cable
IDC Cable Assembly
IDCInsulation displacement
RF Coaxial Cable Assembly
RF CoaxialSMA, SMB, BNC, MCX...
USB Cable Assembly
USBData & power cables
Power Cable Assembly
PowerHigh-current harnesses
Terminal Cable Assembly
Terminal CableWire-to-board & wire-to-wire
EU Industrial Cable Assembly
EU IndustrialM8 / M12 / M16 / M23 / M40
Waterproof Cable Assembly
WaterproofIP65 / IP67 / IP68
Ethernet Cable Assembly
EthernetNetworking & data
Audio Cable Assembly
AudioSignal & audio cables

End-to-End Cable & PCBA Integration

Reduce final assembly labor and receive hardware closer to a finished product by having NextPCB integrate cables directly during PCBA manufacturing, leaving minimal post-assembly integration on your side. Customers already using NextPCB for turnkey PCBA can simply extend their existing workflow to include cable termination, connector mating, strain relief, and routing within the same production process. This streamlined, single-vendor approach lowers overhead, shortens build cycles, and delivers assemblies that arrive with significantly less installation required.

How to Order Custom Cable Assembly with NextPCB

1

Configure Your Cable Assembly

2

Submit Your RFQ

3

Engineering Review & Connector Verification

4

Confirm & Produce

5

Quality Testing & Delivery

Cable Assembly Service — FAQs

Common questions about custom cable assembly, connector compatibility, and PCBA integration.

What is a custom cable assembly service?

It's a manufacturing service that produces cables and wire harnesses built to your exact specifications — connector types, wire gauge, insulation material, and length — rather than sourcing fixed off-the-shelf cables. NextPCB's service covers 11 cable and wire harness types with a guided online quotation workflow.

What is the minimum order quantity?

1 piece. The service is designed to support both early-stage prototyping and full production volumes on the same platform, with no maximum order quantity.

Can NextPCB integrate cables directly into my PCBA order?

Yes. Cable termination, connector mating, strain relief, and routing can be handled as part of the same production process as your PCBA order, reducing post-assembly work on your end.

What connector types are supported?

Major connector families including JST, Molex, Hirose, IDC, RF connectors (SMA, SMB, SMC, BNC, MCX, MMCX), USB, D-Sub, and industrial M-series connectors (M8, M12, M16, M23, M40). Custom connector requests can be submitted for review.

What insulation materials are available?

PVC, TPE, silicone, XLPE, PE, PTFE, FEP, PUR, rubber, and LSZH — covering a range of temperature, flexibility, abrasion, and environmental requirements, including IP65/IP67/IP68-rated waterproof options.

How do I get a quote for a custom cable assembly?

Configure your cable type, connectors, and specifications through the online cable assembly quotation platform, which supports orders from single-piece prototypes to full production volumes.

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