Custom Cable Assembly & Wire Harness Manufacturing Service

Fast, Flexible Cable Assembly for Prototyping and Production

Custom cables and wire harnesses are the arteries and neurons of modern hardware, connecting modules, sensors, and peripherals across every industry. Yet sourcing cost‑effective assemblies is often slow, fragmented, and difficult to standardize. Juggling multiple vendors, long back‑and‑forth communication, and unpredictable lead times makes it hard to find suppliers who support both prototyping and mass production.

NextPCB's Custom Cable Assembly & Wire Harness Manufacturing Service solves these challenges with a streamlined online quotation workflow. Whether you need a single prototype harness or thousands of bespoke cables for industrial automation, automotive, communications, or consumer electronics, our platform makes it easy to configure your cable, submit complete specifications, and receive fast, clear quotations.

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Configure Your Cable Assembly

Explore our guided quotation form and submit your RFQ

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At a Glance

• Capabilities: 11 cable and wire harness types, UL‑certified wire styles, wide AWG range, multiple insulation materials, and major connector families
• Connector support: JST, Molex, Hirose, IDC, RF connectors, USB, D‑Sub, and industrial M‑series options
• Flexible MOQ: Prototype‑friendly 1‑piece minimum up to mass‑production volumes
• Online configurator: Guided quotation form ensures complete specifications and reduces communication loops
• Fast, affordable manufacturing: Built on China's mature cable and harness production ecosystem
• PCBA integration: Seamless electromechanical assembly with NextPCB's turnkey PCBA service

The platform makes custom cable assembly transparent and accessible to everyone, from individuals, engineering teams, startups, and OEMs, whether you need standalone cables or PCBA-integrated electromechanical assembly.

Cable Assembly & Wire Harness Capabilities

This is a non-exhaustive list of our wire harness capabilities. For more capabilities not listed here, please contact us via support@nextpcb.com

Type	Capabilities / Options	Applications
Terminal Harness	UL‑certified wire styles (UL1007, UL1571, UL10368, UL1015, UL1061, UL1332, UL1569, UL2464, UL2547, UL10064, UL10086, UL20276, UL2509, UL2517, UL2854, UL3135, UL3173, UL3239, UL3266, UL3302, UL3321, UL3512, UL3386, UL10269, UL10362) Wire Gauge Range: AWG32–AWG10 Single‑ended / double‑ended / unterminated options Multiple colors available	Multi‑wire routing, device internals, direct PCBA soldering
FFC Cable	Multiple pitch options Wide pin‑count range Flexible flat profile for tight enclosures	Displays, compact consumer electronics, and space‑constrained devices
IDC Cable	Single‑ended / double‑ended Multiple pitch options Multiple pin counts	Industrial control, multi‑conductor data lines, and legacy systems
USB Cable	Connector types: Type‑C, Type‑B, Type‑A, Micro‑AB, Mini‑A, Mini‑B, Micro‑A, Micro‑B Charging‑only or charging + data options Multiple colors available	Consumer electronics and OEM devices
Ethernet Cable	Connector types: RJ45, RJ11, M12 Multiple colors available	Networking, industrial automation, and communication modules
RF Coaxial Cable	Connector types: SMA, SMB, SMC, BNC, MCX, MMCX Flexible connector orientation options for enclosure constraints Multiple colors available	RF modules, antennas, and wireless systems
Audio Cable	Shielded / unshielded options	Audio devices, signal integrity applications, and consumer electronics
Waterproof Cable	IP65 / IP67 / IP68 ratings Multiple core counts Jacket materials: PVC, TPE Cable OD options (e.g., OD3.2)	Outdoor equipment, industrial machinery, and automotive
EU Industrial Cable	Connector types: M8, M12, M16, M23, M40 Straight / right‑angle mounting Jacket materials: PVC, TPE Cable OD options (e.g., OD3.2)	Sensors, automation, robotics, and industrial systems
Power Cable	Single‑ended / double‑ended Cable OD options (e.g., OD3.2)	Power delivery, internal wiring, and PCBA integration
D‑Sub Cable	Single‑ended / double‑ended Jacket materials: PVC, TPE Multiple colors available	Industrial control, legacy interfaces, and instrumentation

Get a quote
Or inquire for more capabilities.

End‑to‑End Cable & PCBA Integration

Reduce final assembly labor and receive hardware closer to a finished product by having NextPCB integrate cables directly during PCBA manufacturing, leaving minimal post‑assembly integration on your side. Customers already using NextPCB for turnkey PCBA can simply extend their existing workflow to include cable termination, mating, strain‑relief, and routing within the same production line. This streamlined, single‑vendor process lowers overhead, shortens build cycles, and delivers assemblies that arrive with significantly less installation required.

Technical Capabilities & Manufacturing Standards

Details	Description
UL‑Certified Wire Styles	UL‑certified single and multi‑conductor styles ensuring compliance, safety, and consistent electrical performance.
Precision Wire Gauge	AWG32–AWG10 coverage supports both fine‑signal wiring and high‑current power delivery.
Industrial‑Grade Insulation Materials	PVC, TPE, silicone, XLPE, PE, PTFE, FEP, PUR, rubber, LSZH for a variety of temperature, flexibility, abrasion, and environmental requirements.
Connector Family Compatibility	Support for original and qualified substitute JST, Molex, Hirose, IDC, RF connectors, USB, and D‑Sub connectors ensuring compatibility with global OEM standards.
Manufacturing Repeatability	Controlled crimping, stripping, soldering, and assembly processes aligned with IPC/WHMA‑A‑620 workmanship guidelines.
PCBA Integration Support	Direct soldering, connector mating, and harness routing available in ISO 9001‑certified facilities for near‑finished assemblies.
Environmental & Mechanical Reliability	IP65/IP67/IP68 waterproofing, strain relief, shielding, and jacket durability options validated against IEC 60332 flame‑retardant classifications for reliable performance in harsh environments.

 

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FAQ

1. What is the minimum order quantity (MOQ)?
Our MOQ is 1 piece, making the service ideal for prototyping and engineering validation.

2. Is there a maximum order quantity?
No — we support unlimited production volumes, from pilot runs to full OEM manufacturing.

3. Can cables be integrated directly into PCBA?
Yes. We support PCBA-integrated cable assembly, including soldered connections and harness integration.

4. Do you support UL‑certified wire styles?
Yes — we support a wide range of UL-listed wire styles, including UL1007, UL1015, UL1061, UL1571, and many more.

5. Which industries do you support?
Automotive, medical, industrial automation, consumer electronics, robotics, and OEM manufacturing.

6. Can I configure cables online?
Yes — our online quotation form guides you through supported cable types and options.

7. Do you support custom connectors?
We support major connector families (JST, Molex, Hirose, IDC, RF, USB, D-Sub) including alternatives and can review custom connector requests.

8. What insulation materials are available?
PVC, TPE, silicone, XLPE, PE, PTFE, FEP, PUR, rubber, and LSZH.

 

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Start Your Cable Assembly Quotation

Send your cable or harness requirements for fast, accurate pricing.

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