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Industrial Automation PCB & PCBA | Heavy Copper | NextPCB

Industrial Automation PCB & PCBA | Heavy Copper | NextPCB

Industrial Automation PCB & PCBA

PCBs built for the factory floor

For PLCs, drives, robots and sensors, with high-Tg materials, heavy copper and repeatable reorders.

Heavy copper to 10 oz · High-Tg FR-4 · Boards up to 510 × 460 mm assembled

Why automation teams work with us

Boards for harsh conditions, repeatable reorders and one source from board to unit.

Built for harsh environments

High-Tg laminates, heavy copper, metal-core options and selective conformal coating.

The same board on every reorder

Repeat orders reuse your previous files, stack-up and impedance parameters.

One source, board to unit

PCB, parts, assembly, programming, test and box build from one supplier.

PCB types for industrial equipment

Start from the load and the environment, then pick the structure.

Panel of black solder-mask multilayer PCBs with processor and memory footprints

High-Tg multilayer

Controllers, I/O modules and HMIs.

Up to 40 layers · Tg 170 °C and above

Close-up of a heavy copper PCB

Heavy copper

Motor drives, servo amplifiers and power stages.

Up to 10 oz copper

Metal core PCB

Metal core and copper base

Power stages and heat-sensitive control boards.

Aluminum, copper, iron, stainless

Rigid-flex PCB with polyimide flex section

Rigid-flex

Robot joints and compact moving assemblies.

Flex 1–6 layers · rigid 2–32

Panel of red solder-mask HDI PCBs

HDI

Compact sensors and edge controllers.

1–3 step · any-layer

Industrial PCB capabilities

Best values from our published capability pages and quote tool, by board type.

Multilayer and high-Tg
LayersUp to 40
Tg170 °C and above (ShengYi High-Tg, KB TG170)
Thickness0.6–3.2 mm
Max dimension1–2 layers 1500 × 600 mm · 4 layers 1500 × 500 mm · 6+ layers 500 × 400 mm
Trace / space3/3 mil
Impedance tolerance±10% standard, ±5% on request, TDR verified
InsulationDielectric strength 750 V/mil, arc resistance over 60 s
Copper weights
Standard copper0.5, 1 and 2 oz; 3 oz also available
Inner-layer core copper0.5–4 oz
Outer copper, online quoteUp to 6 oz and above
Heavy copper processUp to 10 oz
Min. outer trace / space1 oz 3/3 mil · 2 oz 5.5/5.5 mil · 3 oz 8/8 mil
Solder mask thickness10 µm or more over traces, 5 µm or more at trace corners
Metal core and copper base
Copper base1–2 layers, 1/2/3 W/mK, 0.8–3.0 mm
Copper base trace / copperDown to 4/4 mil, outer copper 0.5 oz up to 6 oz and above
Copper base finishHASL, lead-free HASL, ENIG, OSP
Other cores and structuresAluminum, iron, stainless steel; copper coin, pedestal
Rigid-flex and HDI
Rigid-flex layersFlex 1–6, rigid 2–32
HDI structure1–3 step; any-layer on advanced boards
Laser microvia0.075–0.15 mm
Vias, finish and test
Via processingTented, opened, solder mask plug, non-conductive fill and cap
Press-fit hole tolerance±0.05 mm
Surface finishHASL (lead-free or leaded), ENIG, immersion tin, immersion silver, OSP, hard gold
Electrical testFlying probe; fixture test up to 14,000 pads
ReportsShipping, microsection, impedance test

Values are the best for each board type and do not always combine in one design. Advanced processes such as 3-step HDI, copper coin, rigid-flex and ±5% impedance are confirmed by engineers before quoting. Fabrication follows IPC-6012 and IPC-A-600, up to Class 3. Full tables: Advanced PCB · Standard PCB

Built for harsh environments

What decides board life on the plant floor.

High-Tg laminates

Tg 170 °C and above (ShengYi High-Tg, KB TG170), halogen-free options, UL 94V-0.

Heat and moisture tests

Thermal shock, high-temperature, T260/T288, water absorption and insulation resistance tests.

Finish for the environment

ENIG resists corrosion and takes several soldering passes. Silver can tarnish; OSP shelf life is short.

Conformal coating

Cleaning, drying, then automated selective spraying with infrared curing. Potting supported. Send type, thickness and keep-out areas.

High-Tg PCB · Heavy copper PCB · Aluminum PCB · Surface finish options

PCB assembly for industrial equipment

Large boards, heavy connectors, programmed firmware and tested units.

Mixed technology

SMT with selective wave, wave and hand soldering for connectors, terminals and relays. Leaded and lead-free soldering are supported.

Programming and test

Firmware flashing from .hex, .bin and .elf files, functional test and aging. Fixtures can come from you or be built by us.

Inspection

2D/3D SPI, AOI, 2D/3D X-ray, ICT and functional test. Workmanship to IPC-A-610, up to Class 3.

Box build and cabling

Enclosures, cabling, kit assembly and heat sink fitting into finished units.

ASM SIPLACE E-series SMT placement machine on our PCBA line

SIPLACE E-series placement machine on our PCBA line.

Operator reviewing an AOI inspection screen on our PCBA line

AOI inspection on our PCBA line.

Factory
SMT/PCBA site15,000 m² with 50 SIPLACE (Siemens) E-series SMT lines
Daily capacityOver 98 million placements
Boards and parts
Board size / thickness50 × 50 mm to 510 × 460 mm / 0.2–5 mm
Component size / height01005 to 45 × 98 mm / up to 25 mm
Fine pitchIC 0.3 mm; BGA and LGA 0.25 mm ball pitch
Placement accuracyChip ±41 µm, IC ±37.5 µm
Soldering and inspection
Reflow10–12 zone air reflow and nitrogen reflow
Through-holeSelective wave soldering, wave soldering, hand soldering
Inspection2D/3D SPI, AOI, 2D/3D X-ray, automatic first-article inspection
ReworkBGA rework station
Services
Added processesLaser marking, conformal coating, potting, press-fit, assembly, FCT, aging
Order quantityFrom 1 piece, up to large batches

Learn more: assembly capabilities · PCB assembly services · functional testing · cable assembly

Built to stay in service

For products that run for years and get reordered.

Same data on reorder

Reorders reuse your previous files, including stack-up and impedance parameters.

Controlled changes

Engineers contact you first and start only after you agree. Reorder changes are noted on the order.

Parts planning

Pre-purchase and storage avoid shortages. The HQDFM BOM check catches issues early.

Traceable parts

HQ Online parts from authorized distributors and manufacturers, with incoming inspection and date code and laser-mark traceability.

Samples and volume runs share one quality management system and inspection stages. Need change-control terms in your supply agreement? Talk to our team before you order.

Lead times

Typical times for standard prototype orders.

PCB build time
1–2 layersAs fast as 24 hours
4 layers1–2 days
6 layers and above2–3 days
HDI8–14 days, by structure and layer count
Heavy copper, metal core, rigid-flexConfirmed at quotation
PCB assembly
Express24 hours once all parts are ready
Standard5–7 working days with parts from HQ Online
Order quantityFrom 1 piece

Sourcing can be turnkey, consigned or mixed. Your online quote shows the exact timing. Get a PCB quote · Get a PCBA quote

Certified quality

The quality systems and compliance behind our PCB and PCBA services.

  • ≥98%First-pass yield
  • ≥98%On-time delivery
  • ≤0.05%Quality complaint rate
  • 100,000 m²Monthly capacity at our volume PCB site

Final inspection covers dimensions, solderability, peel strength, microsection, thermal shock, ionic contamination and insulation resistance. Orders can include shipping, microsection and impedance reports. Third-party RoHS, REACH and PFAS reports (CTI) are available. Defects found on delivery are repaired or reworked. View all certificates · Quality control

From samples to volume

  1. You

    Send requirements

    Upload Gerber files with copper, finish and coating needs. Add BOM and pick-and-place for assembly.

    Get a PCB quote →

  2. NextPCB

    Engineering review

    Automated DFM pre-review in about a minute, an engineer within 30 minutes. Stack-up and copper questions go to you first.

    Try HQDFM →

  3. NextPCB

    Build samples

    Built at our sample sites, then assembled with sourcing, SMT and testing. First-article debug sets up programming and test.

    Get a PCBA quote →

  4. Together

    Ramp to volume

    After samples pass, volume moves to our high-capacity site.

    Talk to an engineer →

Industrial automation PCB FAQ

What copper weights can you build?

Standard boards use 0.5, 1 and 2 oz copper, and 3 oz is also available. Inner-layer core copper is 0.5–4 oz, our online quote covers outer copper up to 6 oz and above, and the heavy copper process goes up to 10 oz. Minimum outer-layer trace and space is 3/3 mil at 1 oz, 5.5/5.5 mil at 2 oz and 8/8 mil at 3 oz. Send your copper weight, current and layer count so engineers can confirm the stack-up before you order.

Which materials and tests suit high-temperature environments?

High-Tg FR-4 with Tg 170 °C and above is available, including ShengYi High-Tg and KB TG170. We support thermal shock, high-temperature testing, T260/T288 delamination time, water absorption and insulation resistance tests, plus microsection analysis. For assembled boards, aging and temperature/humidity cycling are supported.

Do you offer conformal coating and potting?

Yes. Conformal coating and potting are both supported. Our line cleans and dries boards before automated selective conformal coating with infrared curing, and our lab can test ionic contamination. Send the coating or potting type, thickness and keep-out areas with your assembly notes so engineers can confirm them before production.

Which surface finish should I choose for a factory environment?

ENIG is flat, hard and corrosion resistant, and it allows several soldering passes. Immersion silver can tarnish and has a shorter shelf life, and OSP has a short shelf life and does not suit repeated soldering. Hard gold suits connectors and edge fingers. Tell us the environment and we can recommend one.

What copper-base and metal-core options do you have?

Our online quote offers copper-base boards with 1–2 layers, 1, 2 or 3 W/mK thermal conductivity, 0.8–3.0 mm thickness, outer copper from 0.5 oz up to 6 oz and above, trace and space down to 4/4 mil, and HASL, lead-free HASL, ENIG or OSP finish. Aluminum, iron and stainless steel cores, copper coin and pedestal structures are also supported.

What can you do for rigid-flex boards in robots?

Flex sections can have 1–6 layers and rigid sections 2–32 layers, and we have built a 14-layer board with TG170 FR-4 and polyimide. Bend radius and cycle life depend on your design, so send your requirement for engineer review.

How do you keep reorders identical to the first order?

With no changes, engineering builds a repeat order from the files used for your previous order, including stack-up and impedance parameters. If engineers need to adjust your design, they contact you through an engineering question and start production only after you agree. Changes such as outline, drill, solder mask or thickness are noted on the reorder, and engineering updates the files and issues a change notice to planning. Samples and volume runs follow the same quality management system. For long-life parts, ask about our pre-purchase and storage service and run the HQDFM BOM check before you order.

Are the parts genuine and traceable?

Parts come through HQ Online, which connects to authorized distributors and manufacturers worldwide. Incoming parts are inspected, and X-ray inspection equipment is available. Date code and laser-mark traceability are supported, and our MES records production for traceability.

Can you flash firmware and run functional tests?

Yes. Firmware can be flashed from .hex, .bin and .elf files. Engineers and technicians debug the first article and turn your test plan into a work instruction before batch testing. Test fixtures can come from you or be built by us, and we support legally binding NDAs.

What are your lead times and minimum order?

Prototypes ship as fast as 24 hours for 1–2 layers, 1–2 days for 4 layers and 2–3 days for 6 layers and above. Heavy copper, metal-core and rigid-flex timing is confirmed at quotation. Assembly is 24 hours for express and 5–7 working days with parts from HQ Online, and there is no minimum order, from 1 piece.

What affects the price of an industrial PCB?

The main factors are board size and panel utilization (low utilization adds a surcharge), layer count, thickness, copper weight, surface finish (ENIG and plated gold cost more), drill size and hole density (holes under 0.3 mm add drilling cost), and special processes such as HDI, blind and buried vias, heavy copper, impedance control, half holes and edge plating. Engineering and test fees are included in prototype and small-batch pricing.

Which documents ship with an order?

Final inspection covers dimensions, solderability, peel strength, microsection, thermal shock, ionic contamination and insulation resistance. Orders can include shipping reports, microsection reports and impedance test reports. Third-party RoHS, REACH (SVHC) and PFAS reports are available, and our UL file number is E469747 with UL 94V-0 flame rating. Defects found on delivery are repaired or reworked.

Start your industrial project

Upload Gerber and BOM files for an instant quote, or send your requirements to our engineers first.

Technical hotline +86 755 8364 3663 (24/7) · support@nextpcb.com
Support in English · Team time zone: China Standard Time (UTC+8)